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自動焊錫機

文章出處:焊錫機_自動焊錫機_全自動焊錫機品牌領導者【首選网赌被黑前兆焊錫機廠家】人氣:-發表時間:2018-10-08 00:00:00【
摘要 : 工件焊接工位自動轉換裝置,在自動焊機係統裏,為了實現提高焊接效率,常常需要做成多工位自動焊接,主要包括上料位、裝夾位、焊接位、冷卻位或檢測位、下料位,從而形成一整套自動化係統,一次性完成工件從裝配,焊接,檢測到輸出的工作。

  近年來,為了提高生產效率和產品質量,也為了在降低成本和勞動力的同時在全球市場上持競爭力,已有越來越多的生產商將原有人工生產轉為自動化生產。此外,生產廠商對技術的要求也相比以前越來越嚴格、越來越高端。在這樣嚴格要求品質,能為公司創造更大的利益的環境下,自動化設備越來越被廣大的電子廠商所依賴,自動化生產也被公認為是一個產業發展的必然趨勢。

  In recent years, in order to improve production efficiency and product quality, as well as to reduce costs and labor while maintaining competitiveness in the global market, more and more manufacturers have converted the original manual production to automated production. In addition, manufacturers' requirements for technology are more and more stringent and more high-end than before. In such a stringent quality requirements for the company to create greater benefits in the environment, automated equipment is increasingly dependent on the vast number of electronic manufacturers, automated production is also recognized as an inevitable trend of industrial development.


  考慮到中國的國情以及國內大多數企業的成本承受力,很多企業依然選擇人工上下料,而在汽車或者家用電器等焊接生產流水線上,大量采用機械手或者自動化機械結構進行自動上下料,包括輸送、舉升,翻轉、轉移等動作,從而實現快捷生產,無人工幹預的自動焊接係統。工件焊接工位自動轉換裝置,在自動焊機係統裏,為了實現提高焊接效率,常常需要做成多工位自動焊接,主要包括上料位、裝夾位、焊接位、冷卻位或檢測位、下料位,從而形成一整套自動化係統,一次性完成工件從裝配,焊接,檢測到輸出的工作。

  Considering China's national conditions and the cost-bearing capacity of most domestic enterprises, many enterprises still choose manual feeding and unloading, while in welding production lines such as automobiless or household appliances, a large number of robots or automated mechanical structures are used for automatic unloading and unloading, including conveying, lifting, turning, transferring and other actions from To achieve quick production, no manual intervention of automatic welding system. In the automatic welding machine system, in order to improve the welding efficiency, it is often necessary to make multi-station automatic welding, mainly including feeding level, clamping position, welding position, cooling or testing position, blanking level, so as to form a complete set of automation system, one-time completion of the workpiece from the assembly, welding. Then, the output of the output is detected.


  自動焊錫機是建立在電動機控製技術、單片機控製技術、PLC控製技術及數控製技術等基礎上的一種自動焊接機器.自動焊機主要由工件自動上料、下料機構,工件工位自動轉換機構,工件自動裝夾機構,以及工件焊接過程自動化係統,係統集成控製等組成。全自動焊錫機三度空間全方位調節,使烙鐵/UL焊台及焊錫咀和錫線均不需經作業員之手,它完全代替了您的雙手,手臂可以調整至您想要的任意焊接之位。包括自動上下料、自動傳送、自動裝夾和焊接過程自動化等機構組成。自動焊機的工件上下料機構,對於一套自動焊機,根據工件的焊縫形式和尺寸大小,需要設置不同的上下料機構。

  Automatic soldering machine is an automatic welding machine based on motor control technology, single chip microcomputer control technology, PLC control technology and numerical control technology. The automatic soldering machine is mainly composed of workpiece automatic feeding and unloading mechanism, workpiece automatic conversion mechanism, workpiece automatic clamping mechanism and workpiece welding process automation. System, system integration control and so on. Fully automatic soldering machine three-dimensional omni-directional adjustment, so that soldering iron / UL solder table and solder nozzle and tin wire are not through the hands of the operator, it completely replaces your hands, arms can be adjusted to any position you want to weld. Including automatic loading and unloading, automatic transmission, automatic clamping and welding process automation and other institutions. For a set of automatic welding machine, different feeding and unloading mechanisms are needed according to the weld form and size of the workpiece.


  一、自動焊錫機,又名自動焊錫機,是應用於焊錫焊接工位,區別於波峰焊、回流焊等過爐焊接,主要用於替代簡單且重複性強的手工焊接的設備。目前市麵主要為龍門架機械手型式,國外可見垂直多關節機械手運動型式。

  One. Automatic soldering machine, also known as automatic soldering machine, is used in soldering station, different from wave soldering, reflow soldering and other furnace welding, mainly used to replace simple and repeatable manual welding equipment. At present, the market is mainly based on the type of manipulator in Longmen.


  二、自動焊錫機與選擇性波峰焊

  Two. Automatic soldering machine and selective wave soldering


  針對手工焊接工位的替代,目前市麵上可選的自動設備包括選擇性波峰焊和自動焊錫機。選擇性波峰焊為波峰焊的一種特殊機型,主要針對通孔元件,選擇性的設置焊接點,來滿足生產需求。選擇性波峰焊的特點決定了其設備要求的精密度非常高,所以市麵上真正穩定可用的產品隻有少數幾家可供選擇,且價格昂貴。

  For the replacement of manual welding stations, the optional automatic equipment on the market at present includes selective wave soldering and automatic soldering machine. Selective wave soldering is a special type of wave soldering machine, mainly for through-hole components, selective setting of welding joints to meet production needs. The characteristics of selective wave soldering determine that the precision required by the equipment is very high, so there are only a few products on the market that are really stable and available, and the price is expensive.


  自動焊錫機的工作方式與選擇性波峰焊相反,針對通孔插件產品,用夾治具固定好產品後,引腳向上,從上方進行焊接。

  Automatic soldering machine works in the opposite way to selective wave soldering. For through-hole plug-in products, after fixing the product with a clamp, the pin is up and soldered from above.

  三、自動焊錫機操作簡介

  Three. Introduction of automatic solder machine operation


  自動焊錫機為一款標準機,經過多年的發展,已經定型為四軸機械手,配備自動焊錫係統,通過教導盒編程控製的外形構造。

  Automatic soldering machine is a standard machine, after years of development, has been finalized as a four-axis manipulator, equipped with automatic soldering system, through the teaching box programming control of the configuration.


  自動焊錫機隻能完成自動的焊錫動作,需要人工操作機台,配備夾治具,通過事先編製好程序參數,人工放置產品到夾治具,並放置夾治具到機台固定,然後開動機器,自動焊錫機按照設定好的程序運作,完成焊接工作。然後再由人工取下焊接好的產品,重新放置安裝好的未焊產品,再開動機器進行焊接。如此反複。所以嚴格上來說自動焊錫機為一台半自動設備,其離ROBOT還是有不少差距的。

  Automatic soldering machine can only complete the automatic soldering action, need manual operation machine, equipped with sandwich, through pre-programmed program parameters, manual placement of products to the sandwich, and place the sandwich to the machine fixed, and then start the machine, automatic soldering machine in accordance with the set program operation, complete the welding work. Then, the welded product is removed manually, the unsoldered product is replaced, and the machine is turned on for welding. So repeatedly. So strictly speaking, automatic soldering machine is a semi-automatic equipment, it is still a lot of gap from ROBOT.


  四、自動焊錫機市場現狀

  Four, automatic solder machine market situation


  自動焊錫機,顧名思義是一種焊錫焊接設備,所以除了機械手運動功能外,其主要還是要完成焊錫作業。所以自動焊錫機的核心部分是焊接係統。焊錫係統主要構成為自動送錫機構和溫控、發熱體、烙鐵頭。目前國內市場機械手品牌自動焊錫機已經成功應用於汽車電子、數碼、電子、電聲、LCD、線路板等生產行業,並突破了線材行業的USB自動焊接方案。

  Automatic soldering machine, as the name implies, is a soldering equipment, so in addition to the motion function of the manipulator, its main or to complete soldering operations. So the core part of automatic soldering machine is welding system. Soldering system is mainly composed of automatic tin feeding mechanism and temperature control, heating body and iron head. At present, the domestic market robot brand automatic soldering machine has been successfully applied to automotive electronics, digital, electronic, electroacoustic, LCD, circuit boards and other production industries, and broke through the wire industry USB automatic welding program.


  深圳市网赌被黑前兆科技有限公司是一家專業研發及生產 標準(非標)自動鎖螺絲機、自動焊錫機、自動生產線、自動點膠機、專業測試設備的生產廠家.

  Shenzhen Juzhengdong Technology Co., Ltd. is a professional R&D and production standards (non-standard) automatic locking screw machine, automatic soldering machine, automatic production line, automatic dispensing machine, professional testing equipment manufacturers.

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