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摘要 : 工件焊接工位自動轉換裝置,在自動焊機係統裏，為了實現提高焊接效率，常常需要做成多工位自動焊接，主要包括上料位、裝夾位、焊接位、冷卻位或檢測位、下料位，從而形成一整套自動化係統，一次性完成工件從裝配，焊接，檢測到輸出的工作。
In recent years, in order to improve production efficiency and product quality, as well as to reduce costs and labor while maintaining competitiveness in the global market, more and more manufacturers have converted the original manual production to automated production. In addition, manufacturers' requirements for technology are more and more stringent and more high-end than before. In such a stringent quality requirements for the company to create greater benefits in the environment, automated equipment is increasingly dependent on the vast number of electronic manufacturers, automated production is also recognized as an inevitable trend of industrial development.
Considering China's national conditions and the cost-bearing capacity of most domestic enterprises, many enterprises still choose manual feeding and unloading, while in welding production lines such as automobiless or household appliances, a large number of robots or automated mechanical structures are used for automatic unloading and unloading, including conveying, lifting, turning, transferring and other actions from To achieve quick production, no manual intervention of automatic welding system. In the automatic welding machine system, in order to improve the welding efficiency, it is often necessary to make multi-station automatic welding, mainly including feeding level, clamping position, welding position, cooling or testing position, blanking level, so as to form a complete set of automation system, one-time completion of the workpiece from the assembly, welding. Then, the output of the output is detected.
Automatic soldering machine is an automatic welding machine based on motor control technology, single chip microcomputer control technology, PLC control technology and numerical control technology. The automatic soldering machine is mainly composed of workpiece automatic feeding and unloading mechanism, workpiece automatic conversion mechanism, workpiece automatic clamping mechanism and workpiece welding process automation. System, system integration control and so on. Fully automatic soldering machine three-dimensional omni-directional adjustment, so that soldering iron / UL solder table and solder nozzle and tin wire are not through the hands of the operator, it completely replaces your hands, arms can be adjusted to any position you want to weld. Including automatic loading and unloading, automatic transmission, automatic clamping and welding process automation and other institutions. For a set of automatic welding machine, different feeding and unloading mechanisms are needed according to the weld form and size of the workpiece.
One. Automatic soldering machine, also known as automatic soldering machine, is used in soldering station, different from wave soldering, reflow soldering and other furnace welding, mainly used to replace simple and repeatable manual welding equipment. At present, the market is mainly based on the type of manipulator in Longmen.
Two. Automatic soldering machine and selective wave soldering
For the replacement of manual welding stations, the optional automatic equipment on the market at present includes selective wave soldering and automatic soldering machine. Selective wave soldering is a special type of wave soldering machine, mainly for through-hole components, selective setting of welding joints to meet production needs. The characteristics of selective wave soldering determine that the precision required by the equipment is very high, so there are only a few products on the market that are really stable and available, and the price is expensive.
Automatic soldering machine works in the opposite way to selective wave soldering. For through-hole plug-in products, after fixing the product with a clamp, the pin is up and soldered from above.
Three. Introduction of automatic solder machine operation
Automatic soldering machine is a standard machine, after years of development, has been finalized as a four-axis manipulator, equipped with automatic soldering system, through the teaching box programming control of the configuration.
Automatic soldering machine can only complete the automatic soldering action, need manual operation machine, equipped with sandwich, through pre-programmed program parameters, manual placement of products to the sandwich, and place the sandwich to the machine fixed, and then start the machine, automatic soldering machine in accordance with the set program operation, complete the welding work. Then, the welded product is removed manually, the unsoldered product is replaced, and the machine is turned on for welding. So repeatedly. So strictly speaking, automatic soldering machine is a semi-automatic equipment, it is still a lot of gap from ROBOT.
Four, automatic solder machine market situation
Automatic soldering machine, as the name implies, is a soldering equipment, so in addition to the motion function of the manipulator, its main or to complete soldering operations. So the core part of automatic soldering machine is welding system. Soldering system is mainly composed of automatic tin feeding mechanism and temperature control, heating body and iron head. At present, the domestic market robot brand automatic soldering machine has been successfully applied to automotive electronics, digital, electronic, electroacoustic, LCD, circuit boards and other production industries, and broke through the wire industry USB automatic welding program.
Shenzhen Juzhengdong Technology Co., Ltd. is a professional R&D and production standards (non-standard) automatic locking screw machine, automatic soldering machine, automatic production line, automatic dispensing machine, professional testing equipment manufacturers.